How To Make A Lap Tray

Materials Needed

To make a lap tray, you will need a few essential materials. These items are easily accessible and will ensure a smooth and successful construction process. Here is a list of the materials you will need:

Wood – Choose a sturdy and durable type of wood, such as plywood or medium-density fiberboard (MDF), with dimensions of your desired tray size.
Measuring tape – A tape measure will help you accurately determine the dimensions of your tray and mark the cutting lines onto the wood.
Saw – A saw, such as a circular saw or a jigsaw, will be required to cut the wood according to your measurements.
Sandpaper – Use sandpaper or a sanding block to smoothen the rough edges and surfaces of the wooden tray.
Wood glue – Wood glue will be essential for securely joining the different parts of the tray together.
Clamps – Clamps are necessary to hold the glued parts tightly in place while the glue sets.
Wood stain or paint (optional) – If you want to add a touch of color or protect the wood, you can choose to apply wood stain or paint to the tray.
Varnish or sealant – Applying varnish or sealant will help protect the tray from moisture and add a glossy finish to the wood.
Legs – Depending on your design and preference, you can opt for folding legs, adjustable legs, or fixed legs for your lap tray.
Screws – Screws will be essential for attaching the legs securely to the tray.
Handles (optional) – If you want the convenience of carrying your lap tray around, you can choose to attach handles on the sides.

With these materials in hand, you’re ready to move on to the next step: gathering the necessary tools for the construction process.

Step 1: Gathering Tools

Before you begin building your lap tray, it’s essential to gather all the necessary tools. Having the right tools on hand will make the construction process much smoother and more efficient. Here are the tools you will need:

Measuring tape – Use a measuring tape to accurately measure and mark the dimensions of your lap tray.
Saw – A saw, such as a circular saw or a jigsaw, will be required to cut the wood according to your measurements.
Sandpaper – Use sandpaper or a sanding block to smoothen the rough edges and surfaces of the wooden tray.
Wood glue – Wood glue will be essential for securely joining the different parts of the tray together.
Clamps – Clamps are necessary to hold the glued parts tightly in place while the glue sets.
Drill – A drill will be required for attaching the legs to the tray and for any additional customization you may want to add.
Screws – Use screws to secure the legs to the tray and other parts together.
Screwdriver – A screwdriver is essential for driving in the screws firmly.
Paintbrushes (optional) – If you choose to paint or stain your lap tray, paintbrushes will be needed for application.

Once you’ve gathered all the necessary tools, you’re ready to move on to the next step: choosing the right wood for your lap tray.

Step 2: Choosing the Right Wood

When it comes to creating a lap tray, selecting the right type of wood is crucial. The wood you choose will determine the durability and overall quality of your finished product. Here are some points to consider when choosing the wood for your lap tray:

Sturdiness – Opt for a wood that is sturdy and can withstand the weight of items placed on the tray. Plywood and medium-density fiberboard (MDF) are popular choices due to their strength.
Thickness – The thickness of the wood will depend on your personal preference and the intended use of the lap tray. Thicker wood may provide more stability, while thinner wood is lighter and more portable.
Smoothness – Look for wood that has a smooth surface, free of knots or bumps. This will ensure a comfortable and even working or dining surface on the lap tray.
Grain Pattern – Consider the aesthetic appeal of the wood grain pattern. Choose a wood with a grain pattern that you find visually pleasing and matches your personal style.
Availability and Cost – Take into account the availability and cost of the wood. Some types of wood may be more readily available and budget-friendly, while others may be rarer and more expensive.

Ultimately, the choice of wood for your lap tray will depend on your individual preferences and needs. Once you have selected the right wood, you can move on to the next step: measuring and marking the wood for cutting.

Step 3: Measuring and Marking

Accurate measurements are crucial when constructing a lap tray to ensure that the final product fits your needs and requirements. Follow these steps to measure and mark the wood for cutting:

Decide on the dimensions – Determine the size of the lap tray you want to create. Consider the space you have available and how you plan to use the tray. Common dimensions range between 13 to 18 inches in width and 18 to 24 inches in length.
Prepare the wood – Place the chosen wood on a flat and stable surface. Ensure that it is clean and free of any dirt or debris.
Measure and mark the dimensions – Use a tape measure to measure and mark the dimensions onto the wood. Double-check your measurements to ensure accuracy. Use a pencil or a marking tool to make clear and visible marks.
Consider additional features – If you plan to add handles or any other customized features, make sure to mark their positions on the wood as well.

It’s important to take your time during this step to ensure precise measurements and markings. Remember the saying, “measure twice, cut once.” Once you have finished measuring and marking the wood, you can proceed to the next step: cutting the wood according to your markings.

Step 4: Cutting the Wood

Now that you have measured and marked the wood for your lap tray, it’s time to cut it to the desired dimensions. Follow these steps to ensure a clean and precise cut:

Prepare the cutting area – Find a suitable work surface with enough space for the wood and your cutting tool. Ensure that the area is well-lit and properly ventilated.
Wear safety gear – Safety should always be a priority. Wear protective eyewear and gloves to prevent any potential injuries.
Align the wood – Place the marked wood on the work surface, ensuring that it is secure and stable. Double-check the markings to make sure they are aligned correctly.
Set up the cutting tool – Depending on the thickness and type of wood, choose the appropriate cutting tool. A circular saw or a jigsaw with a fine-toothed blade will work well for most lap trays.
Cut along the marked lines – Carefully follow the marked lines to cut the wood. Take your time and maintain a steady hand to achieve a straight and precise cut. If using a circular saw, guide the saw along a straightedge for added accuracy.
Smooth the edges – Once the main cut is complete, use sandpaper or a sanding block to smooth out any rough edges or splinters.
Inspect the cut edges – Check the cut edges to ensure they are even and free of any imperfections. Make any necessary adjustments or refinements.

Remember, take your time during the cutting process and prioritize safety. Accurate and clean cuts will contribute to the overall quality of your lap tray. With the wood cut to size, you can proceed to the next step: sanding the wood to create a smooth surface.

Step 5: Sanding the Wood

After cutting the wood for your lap tray, it’s important to sand the surface to create a smooth and polished finish. Follow these steps to ensure that the wood is properly sanded:

Gather the necessary sanding materials – You will need sandpaper or a sanding block with different grits. Start with a coarse grit (around 80 or 100) for initial sanding, and gradually move to finer grits (such as 120 or 220) for a smoother finish.
Sand the surface – Begin by using the coarse grit sandpaper or sanding block to remove any rough surfaces, imperfections, or splinters on the wood. Sand in the direction of the wood grain for the best results. Apply even pressure and make continuous strokes along the entire surface.
Switch to finer grits – Once you have achieved a relatively smooth surface with the coarse grit, switch to a finer grit sandpaper or sanding block. Continue sanding in the direction of the grain, gradually refining the surface until it feels smooth to the touch.
Clean off the dust – Use a clean cloth or a soft brush to remove any sanding dust from the surface of the wood. This will help you see any remaining imperfections and prepare the wood for finishing.
Inspect the wood – Carefully inspect the wood to ensure that it is smoothly sanded and free from any rough spots or uneven surfaces. Sand particular areas if necessary until the entire surface feels uniformly smooth.

Sanding the wood not only creates a velvety texture but also allows for a better finish application and a more polished final appearance. Once you are satisfied with the smoothness of the wood, you can move on to the next step: applying a finish to protect and enhance the appearance of your lap tray.

Step 6: Applying a Finish

Applying a finish to your lap tray not only adds a layer of protection but also enhances its appearance. Follow these steps to apply a finish to the wood:

Select the appropriate finish – There are various options for finishing your lap tray, including wood stain, paint, varnish, or sealant. Consider the desired look and level of protection you want to achieve.
Prepare the work area – Choose a well-ventilated space with good lighting. Cover the work surface to protect it from any drips or spills.
Prepare the wood – Ensure that the wood surface is clean and free from any dust or debris. Use a cloth or a brush to remove any remaining particles.
Apply the finish – If using wood stain or paint, use a brush or a cloth to apply an even coat. Follow the manufacturer’s instructions on drying times and number of coats required. If using varnish or sealant, use a brush or a foam applicator to evenly coat the surface, following the recommended drying and sanding intervals between coats.
Allow for drying and curing – After applying the finish, allow sufficient time for it to dry and cure according to the manufacturer’s instructions. This will ensure that the finish sets properly and provides optimal protection.
Sand between coats (if applicable) – If you are applying multiple coats of varnish or sealant, lightly sand the surface between coats to achieve a smooth and even finish.
Inspect the finish – Once the final coat is dry, examine the finish for any imperfections or unevenness. Sand or touch up any areas that require attention.

Applying a finish will not only protect the wood but also add a touch of beauty to your lap tray. Once the finish is dry and you are satisfied with the appearance, you can proceed to the next step: attaching the legs to the tray.

Step 7: Attaching the Legs

Attaching the legs to your lap tray is an essential step in ensuring stability and functionality. Follow these steps to securely attach the legs:

Determine leg placement – Decide on the positioning of the legs on your lap tray. Consider the balance and stability you want to achieve when using the tray.
Mark the leg placement – Use a pencil or a marker to mark the desired positions of the legs on the underside of the tray. Ensure the marks are aligned with the corners or edges of the tray for stability.
Pre-drill pilot holes – To prevent the wood from splitting, pre-drill pilot holes on the marked positions for each leg. The size of the pilot holes should match the screw diameter.
Attach the legs – Place the legs over the pilot holes and secure them to the tray using screws. Make sure the legs are firmly attached and flush with the underside of the tray.

When attaching the legs, it’s important to ensure they are aligned correctly and securely fastened. This will ensure stability and prevent any wobbling or tipping when using the lap tray. Once the legs are attached, you can move on to the next step: adding handles (optional) for added convenience.

Step 8: Adding Handles (Optional)

If you want to enhance the portability and convenience of your lap tray, you can choose to add handles. Handles make it easier to carry the tray around and provide a comfortable grip. Follow these steps to add handles to your lap tray:

Select the handles – Choose handles that suit your personal style and match the overall aesthetic of your lap tray. There are various types of handles available, such as metal, wooden, or plastic handles.
Determine handle placement – Decide where you want the handles to be positioned on the sides of the lap tray. Ensure they are spaced evenly and provide a balanced grip.
Mark the handle positions – Use a pencil or a marker to mark the desired positions of the handles on the sides of the tray.
Pre-drill holes – To make it easier to attach the handles, pre-drill holes at the marked positions using a drill and a drill bit that matches the handle screws.
Attach the handles – Align the holes on the handles with the pre-drilled holes on the tray. Securely fasten the handles in place using screws, making sure they are firmly attached.

Adding handles to your lap tray is a personal preference and can greatly enhance its functionality. Handles make it easy to carry the tray comfortably and provide a sturdy grip. With the handles attached, you can move on to the next step: testing the stability of the lap tray and making any necessary adjustments.

Step 9: Testing Stability and Adjusting

After completing the construction of your lap tray, it’s important to test its stability and make any necessary adjustments for optimal performance. Follow these steps to ensure that your lap tray is stable and secure:

Place the lap tray on a flat surface – Set the tray on a level and stable surface, such as a table or the floor.
Test for wobbling – Gently press down on different areas of the tray and check for any wobbling or instability. If the tray rocks or feels unsteady, you may need to tighten the screws or make additional adjustments.
Check the leg attachment – Ensure that the legs are securely attached and that there are no loose connections. Tighten any screws if necessary.
Inspect the overall construction – Carefully examine the tray, paying attention to the corners, edges, and joints. Look for any signs of weakness or potential areas of concern.
Make necessary adjustments – If any issues or instabilities are identified, take the necessary steps to rectify them. This may involve tightening screws, adding additional support, or making adjustments to the leg attachment.

Testing the stability of your lap tray ensures that it can safely and confidently support items placed on it. By making any needed adjustments, you can create a sturdy and reliable lap tray that meets your needs. Once you are satisfied with the stability and overall construction, you can move on to the final step: adding the finishing touches and performing last checks.

Step 10: Final Touches and Last Checks

As you near the completion of your lap tray, it’s time to add the final touches and perform last checks to ensure everything is in order. Follow these steps to add the finishing touches and ensure your lap tray is ready for use:

Inspect the overall appearance – Take a close look at the tray to ensure it meets your aesthetic standards. Check for any imperfections, scratches, or marks that may need to be addressed.
Touch up or refinish (optional) – If you notice any blemishes or imperfections, you may choose to touch up the finish or refinish the affected area to restore the desired appearance.
Check the stability and functionality – Once again, test the stability of the lap tray by gently pressing down on different parts and ensuring it remains sturdy. Verify that the legs are securely attached and that the handles (if added) are strong and comfortable to grip.
Ensure smooth edges – Run your hand along the edges of the tray to check for any rough or sharp areas. Use sandpaper to smoothen any roughness and ensure safe and comfortable use.
Clean and polish – Give the lap tray a final cleaning to remove any dust or debris that may have accumulated during the construction process. Consider using a wood polish or conditioner to enhance the overall appearance.
Perform a final inspection – Look over the entire lap tray to make sure all components are securely in place, and everything meets your expectations in terms of design, functionality, and quality.

Completing these final touches and performing last checks will ensure that your lap tray is visually appealing, functional, and safe to use. Once you are satisfied with the appearance and quality, your lap tray is ready for you to enjoy using for various activities, such as working, dining, or hobbies.